Why TNC Technology’s Mechanism-Based Bowl Feeders Deliver Precision Without Sensors?

At TNC Technology, we’re proud to retain nearly 80% of our customers, a testament to our solid brand reputation and the trust we’ve earned over the years. Many new clients find us through referrals, drawn by the quality and reliability of our work. One major reason customers choose us is our expertise in mechanism-based bowl feeders, which offer a more cost-effective, stable, and dependable solution compared to sensor-reliant systems.

Key Advantages of Mechanism-Based Bowl Feeders

  • Accurate and reliable orientation thanks to thoughtful structural design.

  • Exceptional stability and long service life.

  • Low maintenance needs and minimal upkeep costs.

  • Highly cost-effective, offering excellent value over time.

Why Bowl Feeders Can Achieve Precise Orientation—No Sensors Required

1. Part Shape, Material, and Weight Matter

The success of a mechanism-based feeder starts with the physical properties of the part itself. When a customer reaches out, the first step is to evaluate the weight of the part—is it light, heavy, or moderate? Then, the material is reviewed—metal, plastic, or rubber—as this affects how the part moves and orients. Finally, we assess the shape and design for features like asymmetry, gravity center, or an AB surface, all of which influence how the part can be guided into the correct position.

2. Part Drawings for Analysis and Design

When physical parts aren’t available, component drawings become crucial. These allow TNC to analyze dimensions, shape, and structural details to predict orientation behavior and plan the optimal feeder design. This information informs how we design key track features like exit angles and guiding mechanisms to ensure correct alignment.

3. Custom Feeding Track Design

Our custom-designed feeding tracks are crafted to match the unique traits of your parts. Compared to sensor-based systems, mechanism tracks are more affordable, highly stable, and can be adapted for various part types. Unlike sensors, which can be disrupted by dirt or light, mechanical systems are robust and consistently reliable.

4. Air Jet Assistance for Sorting Accuracy

To achieve flawless orientation, our feeders are equipped with air puffing devices. When a part is misaligned—such as flipped upside down or laying flat—the system triggers a quick burst of air to remove incorrectly positioned parts from the track. These parts return to the bowl for another round, repeating until each exits in the exact orientation you need.

Conclusion

With years of hands-on experience, TNC Technology has mastered the art of designing custom mechanism-based bowl feeders that are accurate, efficient, and reliable. Whether you're dealing with complex part shapes or high-volume production, we can create the ideal feeder system tailored to your needs.

Contact us today to discuss your requirements and get a personalized solution!
📞 012-465 2181 / 019-568 8826 — WhatsApp Us Now!

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